Laser Cutting

SS Cutting

Galvanized Sheet Cutting

CS Cutting

Laser Marking

Aluminium Cutting

Laser Welding

Copper Cutting

Laser Engraving

SS Cutting

Fiber laser cutting machine is a very popular and high efficiency machine for cutting metal, it can cut different kind metals, like stainless steel, carbon steel, aluminium sheet, brass, copper, galvanized plate, etc, so now it’s widely used in the industries of kitchenware, steel furniture, elevator, auto parts and so on.

Cutting parameters for stainless steel

Material

Cutting machine watt

Max cutting thickness

Stainless steel

500w

3mm

Stainless steel

750w

4mm

Stainless steel

1000w

5mm

Stainless steel

1200w

5mm

Stainless steel

1500w

6mm

Stainless steel

2000w

8mm

Stainless steel

3000w

10mm

Stainless Steel Laser Cutting: Factors that Affect the Process

Power of Laser:

The laser power is one of the most important factors, in the laser treatment of different materials, as well as SS Cutting.

Also, a lower power laser beam is utilized when we want a greater cutting precision. On the other hand, thicker and more durable materials require a higher-powered laser beam. For example, an 8mm metal sheet requires at least 1000 watts to cut effectively.

Pulse Frequency:

The pulse frequency is somewhat proportionally linked to the laser beam power.

Modern lasers offer sophisticated control features for the laser cutting process

that allow for automatic increase or decrease of the pulse frequency according to the material at hand.

Laser cutting Type of Gas:

Each material requires a specific type of gas to use the laser

in order for the machining to effective and safe. The wood which is flammable excludes the use of oxygen for example because there would be a fire hazard. Oxygen, on the other hand, is used when cutting metal surfaces which are free of oxides.

The gas type is not the only factor that comes into play. The quality of the gas is equally important. Different purity versions of the same type of gas, affect differently the cutting process both time- & quality-wise.

Gas Pressure:

The pressure of the laser gas is another important factor to keep in mind. The gas pressure is the influence the thickness of the material to cut. The thinner the material, the lower the gas pressure or there is a risk of damaging the material and the laser device itself.

Nozzles Size:

The cutting nozzles significantly influence the laser cutting process. For example, when we have to deal with low-pressure laser cutting, smaller nozzles are required. Conversely, when the material machining calls for a higher-pressure cut, then we need to use larger nozzles.

Nozzle Distance from Material Surface:

The distance of the nozzles from the cutting surface plays an important role in the quality of the final laser-cut result. As a rule of thumb, the shorter the distance between the tip and the surface, the more precise and higher-quality cut we have.

That being said, on several occasions, it is advised to increase the distance in order to prevent damage to the equipment.

CS Cutting

Fiber laser cutting machine is a very popular and high efficiency machine for cutting metal, it can cut different kind metals, like stainless steel, carbon steel, aluminium sheet, brass, copper, galvanized plate, etc, so now it’s widely used in the industries of kitchenware, steel furniture, elevator, auto parts and so on.

Choose the right laser machine for CS Cutting

Different thickness CS need different laser watt. Below the Max cutting thickness of different watt, for CS Cutting:

Material

Cutting machine watt

Max cutting thickness

Carbon steel

500w

6mm

Carbon steel

750w

8mm

Carbon steel

1000w

10mm

Carbon steel

1200w

12mm

Carbon steel

1500w

16mm

Carbon steel

2000w

20mm

Carbon steel

3000w

22mm

CS Laser Cutting: Factors that Affect the Process

Power of Laser:

The laser power is one of the most important factors, in the laser treatment of different materials, as well as CS Cutting.

Also, a lower power laser beam is utilized when we want a greater cutting precision. On the other hand, thicker and more durable materials require a higher-powered laser beam. For example, an 8mm metal sheet requires at least 1000 watts to cut effectively.

Pulse Frequency:

The pulse frequency is somewhat proportionally linked to the laser beam power.

Modern lasers offer sophisticated control features for the laser cutting process

that allow for automatic increase or decrease of the pulse frequency according to the material at hand.

Laser cutting Type of Gas:

Each material requires a specific type of gas to use the laser

in order for the machining to effective and safe. The wood which is flammable excludes the use of oxygen for example because there would be a fire hazard. Oxygen, on the other hand, is used when cutting metal surfaces which are free of oxides.

The gas type is not the only factor that comes into play. The quality of the gas is equally important. Different purity versions of the same type of gas, affect differently the cutting process both time- & quality-wise.

Gas Pressure:

The pressure of the laser gas is another important factor to keep in mind. The gas pressure influences the thickness of the material to cut. The thinner the material, the lower the gas pressure or there is a risk of damaging the material and the laser device itself.

Nozzles Size:

The cutting nozzles significantly influence the laser cutting process. For example, when we have to deal with low-pressure laser cutting, smaller nozzles are required. Conversely, when the material machining calls for a higher-pressure cut, then we need to use larger nozzles.

Nozzle Distance from Material Surface:

The distance of the nozzles from the cutting surface plays an important role in the quality of the final laser-cut result. As a rule of thumb, the shorter the distance between the tip and the surface, the more precise and higher-quality cut we have.

Focus Lens Condition:

The focus lens needs to be clean and in perfect condition at all times. If there are pollution traces on the lens, then the laser cutting process is hindered and the results are of lower quality. Furthermore, a dirty focus lens is the main culprit for increased temperatures that may harm the laser device.

Hope the above can help you in your metal sheets cutting process, especially in CS Cutting.

Aluminium Cutting

For fiber laser cutting machine, it is popular in the field of metal processing.

As you have known, different laser power can cut different thickness.

Parameters of Aluminum cutting

Maximum cutting limit

Aluminum

500w

1mm

750w

2mm

1000w

3mm

1500w

4mm

2000w

5mm

Different materials with different laser powers cutting ability:

Maximum cutting limit

Stainless steel

Carbon steel

Aluminum

Brass

500w

3mm

6mm

1mm

1mm

750w

4mm

10mm

10mm

2mm

1000w

5mm

10mm

3mm

2.5mm

1500w

6mm

16mm

4mm

3mm

2000w

8mm

20mm

5mm

4mm

Copper Cutting

Many of our clients will need to cut highly reflective materials, such as aluminium, gold, silver and brass, copper. As these materials belong to high reflective materials, so it will be harder to cut than carbon steel and stainless steel.

Gases needed for the Copper cutting

During the metal copper cutting process, the auxiliary gasses are necessary for the whole process. For cutting machine, with N2, it can make sure the cutting effects with perfect edge.

Gas Pressure:

The pressure of the laser gas is another important factor to keep in mind. The gas pressure influences the thickness of the material to cut. The thinner the material, the lower the gas pressure or there is a risk of damaging the material and the laser device itself.

Nozzles Size:

The cutting nozzles significantly influence the laser cutting process. For example, when we have to deal with low-pressure laser cutting, smaller nozzles are required. Conversely, when the material machining calls for a higher-pressure cut, then we need to use larger nozzles.
Generally, different cutting materials are with different nozzles diameters (Both the Single & Double nozzles)

– For the carbon steel with 2000w cutter’s cutting range:
It should be with a double nozzle with 1.2, 1.5 and 2.0 diameter, and with the O2 auxiliary gas;

– For the stainless steel & aluminium with 2000w cutter’s range:
It should be with a single nozzle with 2.0, 2.5. 3.0. 3.5(optional) with the N2 auxiliary gas;

Galvanized Sheet Cutting

Galvanized sheet cutting is popular among the market these years with its high-precision cutting outcome.

Parameters of the Machine:

FEATURES

TECHNICAL DATA

Laser wavelength

1070-1080 nm

Cutting area

3000×1500(mm)

Z-axis path

120 mm

Machine tolerance

± 0.05 mm/m

Repetition tolerances

± 0.03 mm

Maximum support weight of the table

About 950kg

X,Y-axis location accuracy

≤±0.01mm

X,Y-axis repeat location accuracy

≤±0.01mm

X,Y-axis idle moving speed

80 m/min

Max cutting speed

≤45m/min

Requisite voltage

3x400V / 3x480V

Maximum voltage tolerance

+6% / -10%

THE ADVANTAGES OF FIBER LASER CUTTING MACHINE

1) Excellent beam quality: smaller focused spot, more sophisticated cutting lines, higher work efficiency, better processing quality;

2) Higher cutting speed: It is 2 times than the same power CO2 laser cutting machine;

3) Higher stability: Adopt the world’s top-level IPG fiber laser generator, stable performance, the main parts lifetime is up to100,000 hours;

4) Higher electro-optical conversion efficiency: The efficiency of fiber laser cutting machine is three times than CO2 laser cutting machine, saving energy and environmental protection;

5) Low cost of electricity: The whole fiber cutting machine power consumption is just 20-30% of same power CO2 laser cutter;

6) Free-maintenance: It doesn’t need laser working gas, fiber transmission, without reflection lenses; it can save a lot of maintenance costs;

7) Easy operation: fiber transmission, no need to adjust the optical path;

8) Super flexible guide light: small size, compact structure, and it’s easy to satisfy flexible processing requirements.

Laser Marking machine function

Laser marking machine can make a surface mark, deep engraving and cut thin metal, like jewellery making-cut silver, gold, stainless steel pattern, text, numbers, etc.

Laser marking machine types

There are several different types of laser marking machine, such as normal fiber laser marking machine with wavelength of 1064nm, UV laser marking machine with wavelength of 355nm, CO2 laser marking machine with wavelength of 10.64um, green light laser marking machine with wavelength of 532nm, 3D fiber laser marking machine for marking curved object.

Different type of marking is suitable for a different object. For metal: Gold, Silver, Stainless Steel, Copper, Aluminum, chrome Brass, etc. Alloy and metal oxides: Anodized Aluminum

And some non-metallic materials & Special surface treatment: silicon wafer, Polyurethane, ceramics, plastic, rubber, epoxy resin, PVC, PC, ABS, Coating film etc. If want to mark colour on stainless steel can use Mopa laser marking machine.

Normal fiber laser marking machine can not mark wood. So need CO2 laser marking machine for wood and some plastic material.

Mopa laser marking machine is one of the normal fiber laser marking machine, the feature is that can mark colours on stainless steel.

UV laser marking machine can produce little heat, will not destroy the object surface. Can be used to mark on fruits, circuit board, ceramics, electronics Industry and so on.

Greenlight laser marking machine also produce little heat, is specially used for glass surface and inside engraving.

3D fiber laser marking machine can mark on curved objects.

Laser Welding

Laser welding machine, as a new industrial technology, has received more and more favour from all walks of the industry. As a leader in the laser industry, CODE CONCEPTS dedicated to pioneering and innovation has been the frontman in laser welding. Through years of continuous development, CODE CONCEPTS welding machine has provided machinery and technology support for thousands of domestic and foreign enterprises.

Laser welding machine types

There are several categories of laser welding machine based on their application, the details will be listed as follows:

1: Jewelry laser welding machine—Desktop type, All in one type and Detached type

2: Mould repairing laser welding machine

3: AD Words laser welding machine

4: Robotic laser welding machine

5: Scanner fiber laser welding

6: Universal continuous laser welding machine

7: Handheld laser welding machine

Laser Engraving solutions

For CO2 laser engraving machine,it is popular in the filed of non-metal processing and some sheet metal processing.

It has a wide application. It can be applied to below industries and materials.

Industries: Mould industry (construction mould, aviation and navigation mould, wooden mould), advertising, decoration, arts and crafts, electronics, electric appliances, etc.

Materials: Materials such as acrylic, wood planks(light planks, candlenut wood), metal sheet, bamboo ware, double color board, paper, leather, shell, coconut shell, ox horn, resin animal grease, ABS board, lampshade, etc.

CONTACT US

Address: 3/2, A.K. Samy Nagar,
9th street, Kilpauk,
Chennai 600010.
Tel: +91-9840032592
Email: [email protected]

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